Factory Profit Optimizer Workflow

The workflow section is where you create all the processes of your factory.

Adding, copying and removing processes

You can add, copy, select or remove a process using the appropriate button located in the top right corner. The name of the process is editable.

create raw material

Rules

Each process must respect the following rules

  • A process must start with a raw material or a work in process
  • A process must end with a finished product or a work in process
  • Only workers and equipment can be in-between the start and the end of a process

Creation of a process

To create a process, you must first drag a raw material or work in process from the toolbox into the top left corner. Watch the cursor of your mouse. When a resource or product is ready to be added to a process, the cursor will change from a red X to a green + sign.

create raw material

create raw material options

Double-click on the raw material to get an option dialog where you can set the quantity used by this process.


You must now add a series of resources (worker and equipment). Just drag them to the correct position in the process.

create resource

create resource options

Double-click on the raw material to get an option dialog where you can set the parameters of the resource.


Action: Describe the action done at this step of the process.

Quantity Available: Quantity available from the pool of resources to perform this step in parallel.

Cycle Time: Time taken to perform this step. Enter a numerical value followed by a time unit such as: ms, s, m, h (milliseconds, seconds, minutes, hours). The cycle time should always be the same, even if the quantity of resources available to perform this step is superior to one (ie: each resource takes 5m to perform the step).

End the creation of a process by dragging a finished product or work in process at the last position.

create finished product

Alternate Path

Sometime, different resources can perform the same step. To create an alternate process path, just drag a resource underneath another one until an arrow appears facing down.

create alternate path

create alternate path complete

This is a good way to solve a bottleneck by adding additional manufacturing capacity.


Linking Process Together

The key to linking processes together is to use a work in process item as an input or output.

link processes together

Be careful not to create an infinite process loop (Process A linked to Process B linked to Process A). Factory Profit Optimizer will detect these loops, but will not be able to generate an optimized solution.

One-to-One (I-Plant)

The first process ends with a work in process and the second one starts with the same work in process item.

I-Plant layout

One-to-Many (V-Plant)

The first process ends with a work in process and multiple processes start with the same work in process item.

V-Plant layout

Many-to-One (A-Plant)

Multiple processes end with a unique work in process item and another process starts with all of the work in process items as input.

A-Plant layout